STRATEGIC EQUIPMENT MAINTENANCE: A COMPREHENSIVE FRAMEWORK FOR MODERN MANUFACTURING EXCELLENCE

Abstract [English]

Manufacturing operations in today's industrial landscape face unprecedented challenges in maintaining operational efficiency and competitive advantage. These challenges manifest through multiple dimensions: equipment reliability, workforce productivity, process optimization, and quality assurance. Traditional approaches to maintenance have proven inadequate in addressing the complex interplay of these factors, particularly as manufacturing systems become increasingly sophisticated and interconnected. This paper introduces the Comprehensive Equipment Maintenance Strategy (CEMS), a holistic framework designed to address contemporary maintenance challenges while anticipating future technological developments. Through extensive analysis of current methodologies and in-depth case studies across diverse industrial settings, this research demonstrates how integrated maintenance strategies can transform operational efficiency, minimize downtime, enhance product quality, and improve overall manufacturing performance. The framework incorporates artificial intelligence, real-time monitoring systems, and predictive analytics while considering the human factors essential for successful implementation. Results from empirical studies indicate that organizations implementing CEMS have achieved significant improvements in key performance indicators, including a 40% reduction in unplanned downtime, 35% decrease in maintenance costs, and 25% improvement in equipment reliability. These findings suggest that strategic maintenance management is not merely a support function but a critical driver of manufacturing excellence in the modern industrial era.