MICROSTRUCTURAL AND TRANSIENT THERMAL ANALYSIS OF TIG WELDED JOINT SAE 2205 WITH AISI 304 WITH AISI 308 FILLER METAL

C.Selva Ganesh; T. Vigraman; D. Sujith; M. Velmanikandan; T. Vetrivel

doi:10.29121/ijetmr.v4.i10.2017.101

MICROSTRUCTURAL AND TRANSIENT THERMAL ANALYSIS OF TIG WELDED JOINT SAE 2205 WITH AISI 304 WITH AISI 308 FILLER METAL

Authors

C.Selva Ganesh Associate Professor S.G, Department of Mechanical Engineering, National Engineering College, Kovilpatti, Tamil Nadu, India
Dr.T.Vigraman Associate Professor S.G, Department of Mechanical Engineering, National Engineering College, Kovilpatti, Tamil Nadu, India
D.Sujith Final Year Students, Department of Mechanical Engineering, National Engineering College, Kovilpatti, Tamil Nadu, India
M.Velmanikandan Final Year Students, Department of Mechanical Engineering, National Engineering College, Kovilpatti, Tamil Nadu, India
T.Vetrivel Final Year Students, Department of Mechanical Engineering, National Engineering College, Kovilpatti, Tamil Nadu, India

DOI:

https://doi.org/10.29121/ijetmr.v4.i10.2017.101

Keywords:

Duplex Stainless Steel SAE 2205, Dissimilar Weld, Micrograph, Hardness, Tensile Strength, ANSYS, Transient Thermal Analysis

Abstract

In the present work SAE 2205 is welded with AISI 304 using AISI 308 filler wire. TIG welding current was maintained at 110, 120 and 130 Amp and the voltage was set at 40 Volt. A constant welding speed of 0.5 mm/s was maintained for all the experiments. The optical microscopic examination of the welded samples revealed the presence of recrystalized zone, mushy zone at the weld metal SAE 2205 side and columnar grains adjacent to the heat affected zone. The maximum hardness value of Rc 29 was observed in the welded region. The increase in hardness value was attributed to absorption of oxygen in the weld metal during welding and solidification of the weld metal. A maximum yield strength of 354 MPa and an ultimate tensile strength value of 549 MPa were obtained for the samples processed at 130 Amp. Combined transient thermal and stress analysis was performed for the dissimilar stainless steel joints made between SAE 2206 and AISI 304L. A maximum Von Mises stress of 85 MPa was obtained for the weld joints made between stainless steel AISI 304 and stainless steel SAE 2205.

Downloads

Download data is not yet available.

References

Kohyama A, Kohno Y, Baba K, Katoh Y and Hishinuma A, Microstructural changes in welded joints of 316 SS by dual-ion irradiation, Journal of Nuclear Materials, 1992, 191-194;722-727. DOI: https://doi.org/10.1016/0022-3115(92)90567-5

Juang S.C and Tarng Y.S, Process parameter selection for optimizing the weld pool geometry in the tungsten inert gas welding of stainless steel. Journal of Materials Processing Technology 122 (2002), P 33–37. DOI: https://doi.org/10.1016/S0924-0136(02)00021-3

Kang B.Y, Yarlagadda K.D.V. Prasad, Kang M.J, Kim H.J and Kim I.S, The effect of alternate supply of shielding gases in austenite stainless steel GTA welding, Journal of Materials Processing Technology, 209, 2009, pp-4722–4727. DOI: https://doi.org/10.1016/j.jmatprotec.2008.11.035

Raghuvir Singh, Suri N.M, and Jagjit Randhawa Optimization of Process Parameters for TIG welding of 304L Stainless Steel using Response Surface Methodology. International Journal of Mechanical Science and Civil Engineering Volume 2 Issue 2 (June 2013 Issue), P 36-40.

Ahmet Durgutlu, Experimental investigation of the effect of hydrogen in argon as a shielding gas on TIG welding of austenitic stainless steel, Materials and Design, 25, 2004, pp- 19–23. DOI: https://doi.org/10.1016/j.matdes.2003.07.004

Zuheir Barsoum “Residual stress analysis and fatigue assessment of welded steel structures” is presented for public review and doctoral examination on April 25th 2008 at 10.00 in E1,KTH, Lindstedtsvägen 3, Stockholm.

Janakiram.G.,Vijay.S, Dr.M.Venkateswara Rao“Analysis Of Temperature Distribution Of Different Welded Joints In Ship Building”Vol. 1 Issue 6, August – 2012.

Ya Tao Wu “Residual Stress Study at the Dissimilar Metal Butt Joint due to the Weld Overlay Repair on a Nuclear Power Plant Nozzle Using ANSYS “Rensselaer Polytechnic Institute Hartford, CT April, 2012.

Vigraman T, Narayanasamy R and Ravindran D, “Microstructure and mechanical property evaluation of diffusion-bonded joints made between SAE 2205 steel and AISI 1035 steel” Materials & Design,Volume 35, March 2012, Pages 156–169. DOI: https://doi.org/10.1016/j.matdes.2011.09.063

Apurv Choubey, Vijaykumar S. Jatti, Influence of heat input on mechanical properties and microstructure of austenitic 202 grade stainless steel weldments, Wseas Transactions on Applied and Theoretical Mechanics, Volume 9, 2014, Pages 222-228.

Pascual M, Salas F, Carcel F. J, Perales M and Sánchez A, TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and Microstructure, REVISTA DE METALURGIA, Vol. 46 (6), 2010pages 493-498,. DOI: https://doi.org/10.3989/revmetalmadrid.1005

Wichan Chuaiphan, Loeshpahn Srijaroenpramong. Materials Processing Technology 214 (2014) 402– 408. DOI: https://doi.org/10.1016/j.jmatprotec.2013.09.025

Subodh Kumar and Shahi A.S,.Materials & Design, 32 (2011) 3617–3623.

Justin D. Francis“Welding Simulations of Aluminium Alloy Joints by Finite ElementAnalysis” Blacksburg, Virginia, April 2002.

Downloads

Published

2017-10-31

How to Cite

Ganesh, C., Vigraman, T., Sujith, D., Velmanikandan, M., & Vetrivel, T. (2017). MICROSTRUCTURAL AND TRANSIENT THERMAL ANALYSIS OF TIG WELDED JOINT SAE 2205 WITH AISI 304 WITH AISI 308 FILLER METAL . International Journal of Engineering Technologies and Management Research, 4(10), 15–25. https://doi.org/10.29121/ijetmr.v4.i10.2017.101

Download Citation

Issue

Vol. 4 No. 10 (2017): IJETMR: Volume 4 Issue 10 - October, 2017

Section

Articles

License

License and Copyright Agreement

In submitting the manuscript to the journal, the authors certify that:

They are authorized by their co-authors to enter into these arrangements.
The work described has not been formally published before, except in the form of an abstract or as part of a published lecture, review, thesis, or overlay journal.
That it is not under consideration for publication elsewhere.
That its release has been approved by all the author(s) and by the responsible authorities – tacitly or explicitly – of the institutes where the work has been carried out.
They secure the right to reproduce any material that has already been published or copyrighted elsewhere.
They agree to the following license and copyright agreement.

Copyright

Authors who publish with International Journal of Engineering Technologies and Management Research agree to the following terms:

Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License (CC BY-SA 4.0) that allows others to share the work with an acknowledgment of the work's authorship and initial publication in this journal.
Authors can enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or edit it in a book), with an acknowledgment of its initial publication in this journal.
Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) before and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work.

For More info, please visit CopyRight Section