RESEARCH ON THE WEAR CHARACTERISTICS OF HORIZONTAL TO VERTICAL BENDS OF DILUTE-PHASE PNEUMATIC CONVEYING BASED ON CFD-DEM METHOD

Authors

  • Zheng Ze-Bing Postgraduate, School of Mechanical Engineering, North China University of Water Resources and Electric Power, Zhengzhou, China https://orcid.org/0009-0005-8516-0592

DOI:

https://doi.org/10.29121/ijetmr.v11.i5.2024.1418

Keywords:

Pneumatic Conveying, Gas-Solid Two-Phase Flow, Wear and Tear, Pressure Drop, Orthogonal Experiment

Abstract

To solve the problem that thin phase pneumatic conveying elbow is easy to wear, the particle mass flow rate, gas velocity, bending diameter ratio and particle size are selected as the influencing factors. The orthogonal test of four factors and four levels is carried out by using CFD-DEM coupled numerical simulation. The results of bending pipe wear, particle velocity and system pressure drop under different conditions are obtained. The results show that the particle mass flow and gas velocity have significant effects on the above three evaluation indexes, while the bending diameter ratio and particle size have no significant effects on the particle velocity and bending wear. Under the discussed conditions, the factors corresponding to the minimum wear are: mass flow rate of 0.5kg/s, gas velocity of 30 m/s, bending diameter ratio of 4.5D, particle size of 2.5mm.

Downloads

Download data is not yet available.

References

Biao, H. (1984). Pneumatic Conveying [M]. Shanghai: Shanghai Science and Technology Press.

Bing-Tao, H., Rong-Tao, Z., Chao-Yong, L. (2019). Simulation Study on Erosion Failure of Elbow and Analysis of Influencing Factors [J]. Journal of Changzhou University (Natural Science Edition), 31(02), 27-34.

Finnie, I. (1972). Some Observations on the Erosion of Ductile Metals[J]. Wear, 19(1), 81-90. https://doi.org/10.1016/0043-1648(72)90444-9

Li, X., Yan, F., & Tu, P. P. (2021). Particle Dynamics Analysis in Bend in a Horizontal-Vertical Pneumatic Conveying System With Oscillatory Flow[J]. Advanced Powder Technology, 32(3), 637-645. https://doi.org/10.1016/j.apt.2020.12.031

Lin-li, Z., Xu-ming, P., & Xu, L. (2019). Optimization of Pneumatic Conveying Kinetic Parameters of Powder Particles and Analysis of Pressure Drop Characteristics [J]. Chemical Engineering & Machinery, 46(01), 29-34.

Nan, L., Hui-Qing, L., & Yue, C. (2013). Effects of Incidence Angle and Geometry of Elbows on the Erosion [J]. Science Technology and Engineering, 13(18), 5135-5140.

Njobuenwu, D. O., & Fairweather, M. (2012). Modelling of Pipe Bend Erosion by Dilute Particle Suspensions[J]. Computers & Chemical Engineering, 42, 235-247. https://doi.org/10.1016/j.compchemeng.2012.02.006

Peng, S., Chen, Q., & Shan, C. (2019). Numerical Analysis of Particle Erosion in the Rectifying Plate System During Shale Gas Extraction[J]. Energy Science & Engineering, 7(5), 1838-1851. https://doi.org/10.1002/ese3.395

Peng, W., & Cao, X. (2016). Numerical Prediction of Erosion Distributions and Solid Particle Trajectories in Elbows for Gas-Solid Flow[J]. Journal of Natural Gas Science and Engineering, 30, 455-470. https://doi.org/10.1016/j.jngse.2016.02.008

Qian, C., Can, K., Shuang, T. (2022). Mechanisms of Wear of the Inner Wall of the Elbow Pipe Interacting With Non-Spherical Solid Particles [J]. Tribology, 42(06), 1094-1104.

Qiu-Hao. S. (2020). Research on Particle Diffusion Characteristics of Roping Phenomenon in Dilute Phase Pneumatic Conveying[D].Jiangsu: Southeast University.

Rinoshika, A. (2013). Effect of Oscillating Soft Fins on Particle Motion in a Horizontal Pneumatic Conveying[J]. International Journal of Multiphase Flow, 52, 13-21. https://doi.org/10.1016/j.ijmultiphaseflow.2012.12.010

San-Ping, Z. (2017). Numerical Simulation of Erosion of Elbow Based on Stokes Number [J]. Corrosion & Protection, 38(07), 557-561.

Wang, T. (2023). Numerical Simulation Study of Shrimp Feed Dilution Phase Pneumatic Conveying Automatic Feeding System [D]. Qingdao University of Science and Technology.

Woon-Shing, Y. (1979). Erosion in a Curved Pipe[J]. Wear, 55(1), 91-106. https://doi.org/10.1016/0043-1648(79)90182-0

Xi, S., Hu, T., & Jianmin, R. (2021). Numerical Simulation of Flow Characteristics in Elbow Sediment Flow Based on CFD-Eulerian Model [J]. Journal of Basic Science and Engineering, 29(06), 1418-1428.

Xiao-Yang, S., Xue-Wen, C., & Zhen-Qiang, X. (2020). Erosion Prediction of Gas-Solid Flow Based on DSMC-CFD Method [J]. Surface Technology, 249(09), 274-280.

Xu, L., Wu, H., & Wang, J. (2023). Simulation of Erosion in Pneumatic Conveying Bends Based on the DDPM Model [J]. Science & Technology in Chemical Industry, 31(03), 20-25.

Yan, F., Li, X., Zhu, R. (2020). An Experimental Study on a Horizontal-Vertical Pneumatic Conveying System Using Oscillatory Flow[J]. Advanced Powder Technology, 31(6), 2285-2292. https://doi.org/10.1016/j.apt.2020.03.019

You-You, G., Wen, Y., & Qiang, X. (2020). Numerical Simulation of Erosive Wear on Bending Pipe Based on CFD [J]. Oil-Gas Field Surface Engineering, 239(03), 84-89+94.

Zhen-Qiang, X., Xue-Wen, C., & Chao, W. (2021). Research Progress of Solid Particle Erosion Theories and Anti-erosion Methods in Elbow [J]. Surface Technology, 50(08), 170-179.

Zhi-hua, L., Xian-Bing, Z., & Li-Hao, H. (2021). Analysis of Transportation Characteristics of Carbon Black in Pneumatic Conveying Elbow [J]. China Rubber Industry, 68(10), 769-773.

Zhou, F., Li, J., Yang, D. (2022). Experimental Study on Collision Characteristics of Large Coal Particles (7-15 mm) in 90° Elbows of Pneumatic Conveying Systems[J]. Powder Technology, 396, 305-315. https://doi.org/10.1016/j.powtec.2021.10.038

Downloads

Published

2024-05-02

How to Cite

Zheng, Z.-B. (2024). RESEARCH ON THE WEAR CHARACTERISTICS OF HORIZONTAL TO VERTICAL BENDS OF DILUTE-PHASE PNEUMATIC CONVEYING BASED ON CFD-DEM METHOD. International Journal of Engineering Technologies and Management Research, 11(5), 1–11. https://doi.org/10.29121/ijetmr.v11.i5.2024.1418