THE EFFECT OF ARC STUD WELDING PARAMETERS ON MECHANICAL PROPERTIES OF DOCOL 1500M ADVANCED HIGH STRENGTH STEEL WELDING JOINTS
DOI:
https://doi.org/10.29121/granthaalayah.v12.i7.2024.5730Keywords:
Arc Stud Welding, AHSS, Docol 1500M, 20MnB4, Joint Strength, Tensile Strength, FEAAbstract [English]
Arc stud welding method is a welding method that takes advantage of the arc's ability to melt metals. Stud welding is an easy and fast welding method that is generally applied to surfaces where threading is problematic and welding is difficult. Docol 1500 martensite materials are high-strength steels with high tensile strength up to 1700 MPa and good ductility. These type of materials provide high efficiency, especially in the automotive industry, in terms of both vehicle lightness and advanced crash protection. In this study, the weldability of threaded studs made of 20MnB4 grade carbon steel was investigated using the arc stud welding process on Docol 1500M plate. The arc stud welding process was carried out using a ceramic ferrule at different combination values with electric current values ranging between 300A and 500A and different welding times ranging from 0.125 seconds to 0.300 seconds, as well as variable welding parameters such as 3mm plunge value and 5.9mm lift distance. With the experimental study, the most suitable welding parameters were try to determined according to the size and properties of the materials to obtain a quality welded. At the end of welding process, the effects of arc stud welding parameters such as welding current, welding time, plunge and lifting distance on mechanical and microstructural properties were experimentally investigated.
Downloads
References
Algodi, S. J. M., Salman, A. A., & Al-Helli, A. H. (2023). Microstructure and Mechanical Properties of AISI 1106 /AISI 1045 Steels Drawn Arc Stud Welded Joints. Advances in Science and Technology Research Journal, 17(5). https://doi.org/10.12913/22998624/171020 DOI: https://doi.org/10.12913/22998624/171020
Baluch, N., Udin, Z. M., & Abdullah, C. S. (2014). Advanced High Strength Steel in Auto Industry: An Overview. Engineering, Technology & Applied Science Research, 4(4), 686-689. https://doi.org/10.48084/etasr.444 DOI: https://doi.org/10.48084/etasr.444
Cary, H. B. (2004). Modern Welding Technology 5/e. Industrial Robot: An International Journal, 31(4), 376. https://doi.org/10.1108/ir.2004.31.4.376.3 DOI: https://doi.org/10.1108/ir.2004.31.4.376.3
Chandler, H. (1999). Introduction to Hardness Testing. Hardness Testing. USA: ASM International, 1-13. https://doi.org/10.31399/asm.hb.v08.a0003270 DOI: https://doi.org/10.31399/asm.hb.v08.a0003270
Cora, Ö. N., & Koç, M. (2014). Promises and Problems of Ultra/Advanced High Strength Steel (U/AHSS) Utilization in Automotive Industry. 7th Automotive Technologies Congress (OTEKON 2014), November, 1-8. http://dx.doi.org/10.13140/2.1.4725.0883
Edmonds, D. V, He, K., Rizzo, F. C., De Cooman, B. C., Matlock, D. K., & Speer, J. G. (2006). Quenching and Partitioning Martensite-A Novel Steel Heat Treatment. Materials Science and Engineering: A, 438, 25-34. https://doi.org/10.1016/j.msea.2006.02.133 DOI: https://doi.org/10.1016/j.msea.2006.02.133
Eyercioglu, O., Alacaci, S., & Aladag, M. (2021). Experimental Investigation of Springback of Locally Heated Advanced-High Strength Steels. Int. J. Res.-Granthaalayah, 9, 269-277. https://doi.org/10.29121/granthaalayah.v9.i3.2021.3811 DOI: https://doi.org/10.29121/granthaalayah.v9.i3.2021.3811
Hsu, C., & Mumaw, J. (2011). Weldability of Advanced High-Strength Steel Drawn Arc Stud Welding. Welding Journal, 90(3).
ISO, E. N. (2005). Metallic Materials. In Vickers Hardness Test. Part 1: Test Method.
Küçüktürk, G., Tahta, M., Gürün, H., & Karaağaç, I. (2022). Evaluation of the Effects of Local Heating on Springback Behaviour for Ahss Docol 1400 Sheet Metal. Transactions of Famena, 46(3). https://doi.org/10.21278/TOF.463037821 DOI: https://doi.org/10.21278/TOF.463037821
Laber, K., & Koczurkiewicz, B. (2015). Determination of Optimum Conditions for the Process of Controlled Cooling of Rolled Products with Diameter 16.5 mm Made of 20MnB4 Steel. Proceedings of the 24th International Conference on Metallurgy and Materials-METAL, 364-370.
MI, K., ML, K., Biro, E., & Zhou, Y. (2008). Microstructure and Mechanical Properties of Resistance Spot Welded Advanced High Strength Steels. Materials Transactions, 49(7), 1629-1637. https://doi.org/10.2320/matertrans.MRA2008031 DOI: https://doi.org/10.2320/matertrans.MRA2008031
Matlock, D. K., & Speer, J. G. (2010). Processing Opportunities for New Advanced High-Strength Sheet Steels. Materials and Manufacturing Processes, 25(1-3), 7-13. https://doi.org/10.1080/10426910903158272 DOI: https://doi.org/10.1080/10426910903158272
Welding-Arc sTud Welding of Metallic Materials. (2014).
Yilmaz, N. F., & Hamza, A. A. (2014). Effect of Process Parameters on Mechanical and Microstructural Properties of Arc Stud Welds. Materials Testing, 56(10), 806-811. https://doi.org/10.3139/120.110629 DOI: https://doi.org/10.3139/120.110629
Yılmaz, N. F., Çakır, M. V., & Yılmaz, M. (2016). Saplama Kaynak Bağlantılarının Çekme Dayanımının ANFIS ile Modellenmesi. Çukurova Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi, 31(ÖS1), 79-88. https://doi.org/10.21605/cukurovaummfd.311889 DOI: https://doi.org/10.21605/cukurovaummfd.311889
Published
How to Cite
Issue
Section
License
Copyright (c) 2024 Omer Eyercioglu, Tamer Ucar

This work is licensed under a Creative Commons Attribution 4.0 International License.
With the licence CC-BY, authors retain the copyright, allowing anyone to download, reuse, re-print, modify, distribute, and/or copy their contribution. The work must be properly attributed to its author.
It is not necessary to ask for further permission from the author or journal board.
This journal provides immediate open access to its content on the principle that making research freely available to the public supports a greater global exchange of knowledge.