PROCESS PRODUCTION OF BIODIESEL USING A MINI PLANTYoel Pasae 1, Medris
Ranak 2, Lyse Bulo 3, Eda Lolo Allo 4, Liberthin Palullungan 5, Petrus 6 1, 2, 3 Department of Chemical Engineering Universitas Kristen Indonesia Paulus, Indonesia.4 Chemistry Department, Faculty of Match and Science,
Universitas Negeri Makassar, Indonesia. 5 Department of Law Universitas Kristen Indonesia
Paulus, Indonesia. 6 Department of Management Universitas Kristen
Indonesia Paulus, Indonesia. |
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Received 5 November 2021 Accepted 16 December 2021 Published 31 December 2021 Corresponding Author Yoel
Pasae, ypasae@ukipaulus.ac.id DOI 10.29121/granthaalayah.v9.i12.2021.4429 Funding:
This
research received no specific grant from any funding agency in the public,
commercial, or not-for-profit sectors. Copyright:
© 2021
The Author(s). This is an open access article distributed under the terms of
the Creative Commons Attribution License, which permits unrestricted use, distribution,
and reproduction in any medium, provided the original author and source are
credited. |
ABSTRACT |
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Biodiesel
is a type of alternative fuel to replace diesel. Refined Bleached Deodorized
Palm Oil (RBDPO) is a raw material that has the potential to be processed
into biodiesel because of its abundant availability and easy to obtain. The
focus of this research is to carry out the biodiesel production process using
a mini biodiesel plant with a capacity of 50 liters/batch, and the catalyst
used is NaOH. The results showed that the portable factory can produce
biodiesel with a yield of 90.86%. The characteristics of the biodiesel
produced were analyzed and the following values were obtained: density 0.89
g/mL, viscosity 4.69 CSt, acid number 1.68 mg KOH/g, and saponification
number 179.52 mg KOH/g. |
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Keywords: Biodiesel,
RBDPO, Portable Biodiesel Plant 1. INTRODUCTION The oil crisis and
global warming have caused research to be oriented to find suitable
alternative fuels for petroleum. Currently, biodiesel is produced from
non-vegetable vegetable oil because of the high cost of vegetable oil which
makes the environment an alternative fuel to replace diesel oil Abed et al. (2018). Biodiesel is a
type of alternative fuel to replace diesel. The use of biodiesel as an
alternative fuel for petro-diesel has a positive impact on increasing fossil
energy reserves, reducing gas emissions that can pollute the environment,
waste products from combustion are easily degraded and can be renewed. The
results of various research studies conclude that biodiesel can be produced
from various types of vegetable oils such as jatropha, kepo oil, used cooking
oil, coconut, palm oil, corn oil, soybean oil and animal fat oils. As a renewable
resource, palm oil is one of the potential raw materials for biodiesel
production because it is cheap and has the highest yield per hectare compared
to all vegetable oil feedstocks Dujjanutat and
Kaewkannetra (2020). Transesterification is
an ester formation reaction with the help of an acid, base or enzyme catalyst
from triglycerides. Transesterification reaction catalysts are compounds
derived from alkaline group elements such as NaOH, KOH, CH3ONa and
CH3OK which provide high conversion and reaction rates Atadashi (2014). The
transesterification reaction between triglycerides and methanol produces a
mixture consisting of biodiesel, components of impurities such as soap,
catalyst, glycerol, residual methanol and unreacted triglycerides. Several studies that
have evaluated the results of biodiesel purification using the raw material
in the form of 5 L palm oil bulk (small capacity) from previous |
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experiments, concluded that biodiesel is influenced by acid number and saponification number. The optimal results from each experiment they carried out produced biodiesel products with characteristics that had different yield values for saponification numbers and acid numbers, some of which were included in the range of the Indonesian National Standard.
In this study, bulk palm oil in a large capacity of 50 liters/batch of portable biodiesel will be used. As for the formulation of the problem, how is biodiesel productivity from palm bulk oil using a portable biodiesel plant? What are the characteristics of biodiesel produced from palm oil bulk?
2. METHODS
39,840 mL of bulk palm oil is fed into the reactor. NaOH catalyst as much as 17.930 g of oil mass is mixed into 10.160 mL of methanol, stir until a homogeneous solution and mix with oil into the reactor. The oil and mixture of NaOH catalyst with methanol in the reactor is heated at 50°C for 10 minutes, the reaction transesterification takes place at an operating temperature of 60°C and a reaction time of 2 hours Salla (2019) . During the reaction, stirring is carried out and the temperature of the reactants is controlled using a temperature controller. Evaporation of unreacted methanol was carried out by increasing the reactor temperature to 80°C for 1 hour. After the evaporation process, the temperature is lowered to 30°C, after 10 minutes it is lowered to 0°C and the appliance is turned off. Then it was cooled for 2 hours.
The mixture is flowed into a separator tank, then allowed to separate to form a layer of methyl ester and glycerol. The phase rich in methyl ester components will be on the top and the phase rich in glycerol components will be on the bottom layer which then the glycerol component will be removed from the separator tank. Wash the methyl ester component using distilled water in the reactor. The mixture is stirred until the methyl ester is neutral. After obtaining the methyl ester, then the methyl ester is put into the evaporation tank and evaporated for 4 hours to remove the remaining water content. Biodiesel is weighed and the yield is calculated.
The characterization of raw materials was carried out to determine the water content, free fatty acid content, acid number, saponification number, viscosity and density in the oil before the tanesterification process, referring to SNI 04-7182-2015.
3. RESULT AND DISCUSSION
Table 1. below presents data on the characteristics of raw materials for Refined Bleach Deodorized Palm Oil (RBDPO)
Table 1 Characteristics of Raw Material |
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No |
Phisycochemical
Properties |
Value |
1 |
Water content (% mass) |
0.02 |
2 |
FFA (% mass) |
3.73 |
3 |
Acid number (mg KOH/g) |
2.8 |
4 |
Saponification number (mg KOH/g) |
206.44 |
5 |
Cinematic Viskosity (sCt) |
28.88 |
6 |
Density (g/mL) |
0.9 |
From Table 1, the results of the analysis of the water content in the oil are 0.02% and the FFA content is 3.73%. The desired water content standard for the transesterification process is < 0.5% (SNI 2015) and FFA < 2% Dan et al. (2011). So based on this standard, the biodiesel synthesis process from RBDPO (Refined Bleach Deodorized Palm Oil) has a high FFA value caused by late processing of fruit due to delayed transportation, injuries to oil palm bolts due to rough handling, low oil yield due to poor fruit quality. poor and lost crops, (Pyro Adi Lukito, 2017).
Table 2 Result of Production Biodiesel |
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Run |
RBDPO
(mL) |
Methanol (mL) |
Catalyst
(g) |
Biodiesel (mL) |
Glycerol (mL) |
I |
19.92 |
5.08 |
358,605 |
18.1 |
1.9 |
II |
19.92 |
5.08 |
358,605 |
4.865 |
1.89 |
III |
39.84 |
10.16 |
17,930 |
33450 |
4.1 |
From Table 2, it is concluded that the volume of oil varies in run I and II, the volume of palm oil bulk is the same, namely 19,920 mL. However, in run II there was a decrease in biodiesel yield of 4.865 mL due to the washing process in the reactor with moderately strong stirring and 30 minutes of stirring which was too long, resulting in the formation of more soap than biodiesel, run I with 5 minutes of stirring. Then the volume of palm bulk oil was increased to 39,840 mL with the catalyst being reduced by 0.05% of the volume of palm oil bulk because in the second run it produced more soap than biodiesel and the stirring time was 5 minutes.
Compliance with standards is very important whether or not the product is worthy of being marketed Winalda et al. (2018). The results of the analysis are then compared with the standards that have been set by SNI. The analysis carried out includes density, viscosity, acid number, and saponification number, and water content. The selection of these parameters is selected for characteristic variables that do not cost much. The characteristics of biodiesel according to SNI can be seen in Figure 1, 2, 3, 4 and Figure 5.
Density is the ratio of the weight of a sample volume to the weight of water at the same volume and temperature.
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Figure 1 Density of biodiesel |
Based on the data in Figure 1, it is known that the density is in the range of values required by the Indonesian National Standard (SNI), where the density standard for biodiesel is 0.85-0.89 g/cm3.
Viscosity is a function of time of a liquid flowing through a capillary under the influence of Earth's gravity which is expressed in centiskotes (cSt).
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Figure 2 Viscosity of biodiesel |
Biodiesel viscosity analysis was carried out using an Oswald Viscometer. Figure 2 shows that biodiesel viscosity varies, when compared to biodiesel specifications based on SNI where the standard is 2.3-6.0. Biodiesel obtained in Run I and II meets the Indonesian National Standard, while Run III is not included in the Indonesian National Standard. Factors that affect viscosity are caused by unreacted triglycerides in the product, glycerin contamination and the composition of its constituent fatty acids Andriani (2020)
Acid number is the amount of free fatty acids in biodiesel samples. The quality of biodiesel is very influential on the acid number. Determination of the acid number is carried out by standard analytical methods for acid number.
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Figure 3 Acid number of biodiesel |
Based on Figure 3, it can be seen that the acid numbers in Run I and Run II were higher while Run III met the SNI requirements. High acid values in biodiesel can cause deposits in the combustion system and also indicators of acid containing corrosion, causing damage to the engine.
The saponification number is mg of KOH which is used to saponify 1 g of the sample. Determination of the number of saponification in order to determine the nature of fats and oils that distinguish fats from other fats. At each run, the value of the saponification number decreases.
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Figure 4 Saponification number of
biodiesel |
Figure 4 shows that the amount of saponification in biodiesel meets SNI in run I and run III, while run II does not meet SNI. The high saponification number depends on the molecular weight of the fat, the lower the molecular weight the higher the saponification number Yanti (2019).
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Figure 5 Water content of biodiesel |
Water content is the amount of water contained in an object. Figure 5 shows that the water content in biodiesel products from Run I, II, and III is 0.1%. This value meets the requirements of SNI.
4. CONCLUSION
1) The biodiesel production process from RBDPO has been carried out in a mini biodiesel plant. The highest biodiesel yield was obtained in run I with a value of 90.86%.
2) The characteristics of the biodiesel produced were analyzed and the following values were obtained: density 0.89 g/mL, viscosity 4.69 CSt, acid number 1.68 mg KOH/g, and saponification number 179.52 mg KOH/g.
ACKNOWLEDGMENT
We would like to thank the Directorate General of Higher Education, Research and Technology, Ministry of Education, Culture, Research and Technology, which has funded this research through the Grant Fund for the Independent Learning Policy Research Program at the Independent Campus and Community Service Based on PTS Research Results in 2021.
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